Unlocking the Full Potential of Coated and Converted Paper

In the fast-paced world of manufacturing and packaging, choosing the right materials can make all the difference in performance, sustainability, and cost efficiency. Partnering with a coatings and custom converting manufacturer that offers unparalleled technical expertise is crucial to staying ahead in your industry.

The Challenges OEMs and Distributors Face

• Stringent Performance Requirements – Ensuring materials meet durability, barrier properties, and aesthetic standards.
• Customization Needs – Sourcing tailored coatings that fit unique product applications.
• Supply Chain Reliability – Working with one partner who provides consistent, scalable solutions.
• Speed to Market – Rapid prototyping and testing to support innovation.
• Sustainability Pressures – Finding eco-friendly solutions without compromising quality.

 

How Kapco’s Custom Solutions Drive Success

1. Tailored Coating Solutions:

Paper, and other flexible substrates are engineered to satisfy the masses so they can be sold in high volume. Finding specialty solutions that are optimized to fit a specific customer’s needs is not easy. Kapco makes it easy. How?

• Custom Chemistry Enhances Product Performance
• Extremely complex constructions
• High speed production with low waste

 

2. Innovation Backed by Decades of Experience

Experience drives innovation. As a true market partner with decades of expertise in coatings and custom converting, we help take your ideas to life. Our responsive R&D team works closely with clients to develop:

• Specialty heat-seals, barrier, and other functional coatings for emerging applications
• Eco-friendly alternatives for sustainable packaging
• High-barrier coatings to extend product shelf life

 

3. Product Development Support: Turning Your Ideas into Market-Ready Solutions

Your innovation deserves a fast-track to success. Our collaborative development process includes:

• Ideation and materials expertise - Selecting the best substrates and coatings.
• State of the art technology – Kapco strives for efficiency, consistency, and cost effectiveness. Modern technology positions Kapco to produce high quality parts at competitive prices.
• Production and custom trials – Ensuring performance before full-scale production.
• Scale and Process refinement – Kapco’s variety of coating assets enables us to test/trial materials in smaller formats to save on cost and waste. Once approved, transition to wider formats and larger rolls is seamless.
• Synergy with converting capabilities – Kapco is more than a coater. We operate a full-service converting operation in the same location. This enables Kapco to take your coated solution and deliver it in the ideal form for your customer’s processes/channels. Doing so in-house reduces lead-time and the overall logistics cost of moving material from one facility to another for processing.

 

4. Extensive Delivery & Partnership Capabilities

Reliability in the supply chain is paramount. Kapco offers:

• All capabilities under one roof
• Consistent quality control across all production runs
• Flexible production capacities to meet varying demand
• Collaborate with customers to ensure the materials integrate seamlessly

 

5. Speed Up Innovation with Custom Trials

Waiting months to validate new materials isn’t an option. Our custom trial programs with minimal material requirements enable you to:

• Test coatings on your production lines before committing to full-scale orders.
• Experiment with different finishes, barrier properties, and functionalities.
• Ensure compliance with industry standards and regulations.

 

Why Partner with Kapco?

We are strategic partners committed to mutual success. Our focus is to transform materials into our customers' success. We have:

• A proven track record of innovation
• Customization capabilities that bring your ideas to life
• A commitment to sustainability and performance
• Decades of experience providing innovation solutions, product development support, and outstanding service

 

Take the Next Step

Whether you're looking for a high-performance coating, an innovative converting solution, or a partner who understands your business, we’re here to help.